Home Solutions About Us News Service Contact Us  

 

 

RFID tags - Frequently Asked Questions

If you have a question that isn't listed below, please send it to us at info @ arnlea.com and we will try our best to find the answer. Further information about barcode technology is also available at www.aimglobalorg.com.

What is an RFID system? When should I use read/write (RW) RFID tags versus read only (RO) RFID tags in my application ?
How do RFID tags compare to barcodes? Would RFID tags interfere with my existing wireless networks?
What are the limitations of RFID tags? Are the RFID tags affected by electromagnetic interference?
Can I use RFID tags in hazardous or explosive environments?  

What is an RFID system?
A basic RFID (Radio Frequency Identification) system consists of three components:

  • A transponder (commonly called an RFID tag) that is electronically programmed with unique
    information
  • A transceiver (with decoder)
  • An antenna

The antenna emits radio signals to activate the tag and read and write data to it. Antennas are the conduits between the tag and the transceiver, which controls the system's data acquisition and communication. Antennas are available in a variety of shapes and sizes; they can be built into a doorframe to receive tag data from persons or things passing through the door, or mounted at a motorway toll booth to monitor the traffic passing by. The electromagnetic field produced by the antenna can be constantly present when multiple tags are expected continually. If constant interrogation is not required, the field can be activated by a sensor device.

Often the antenna is packaged with the transceiver and decoder to become a reader which can be configured either as a handheld or a fixed-mount device. The reader emits radio waves in ranges of anywhere from one inch to 100 feet or more, depending upon its power output and the radio frequency used. When an RFID tag passes through the electromagnetic zone, it detects the reader's activation signal. The reader decodes the data encoded in the tag's integrated circuit (silicon chip) and the data is passed to the host computer for processing.

RFID tags come in a wide variety of shapes and sizes. Animal tracking tags, inserted beneath the skin, can be as small as a pencil lead in diameter and one-half inch in length. Tags can be screw-shaped to identify trees or wooden items, or credit-card shaped for use in access applications. The anti-theft hard plastic tags attached to merchandise in stores are RFID tags. In addition, heavy-duty transponders used to track lorries and railroad cars for maintenance and location tracking applications are RFID tags.

RFID tags are categorised as either active or passive. Active RFID tags are powered by an internal battery and are typically read/write, i.e., tag data can be rewritten and/or modified. An active tag's memory size varies according to application requirements; some systems operate with up to 1MB of memory. In a typical read/write RFID work-in-process system, a tag might give a machine a set of instructions, and the machine would then report its performance to the tag. This encoded data would then become part of the tagged part's history. The battery-supplied power of an active tag generally gives it a longer read range. The trade off is greater size, greater cost, and a limited operational life (typically 3-5 years, depending upon operating temperatures and battery type).

Passive RFID tags operate without a separate external power source and obtain operating power
generated from the reader. Passive tags are consequently much lighter than active tags, less expensive, and offer a virtually unlimited operational lifetime. The trade off is that they have shorter read ranges than active tags and require a higher-powered reader. Read-only tags are typically passive and are programmed with a unique set of data (usually 32 to 1024 bits) that cannot be modified. Read-only tags most often operate as a license plate into a database, in the same way as linear barcodes reference a database containing modifiable product-specific information.

RFID systems are also distinguished by their frequency ranges. Low-frequency (30 KHz to 500 KHz) systems have short reading ranges and lower system costs. They are most commonly used in security access, asset tracking, and animal identification applications. High-frequency (850 MHz to 950 MHz and 2.4 GHz to 2.5 GHz) systems, offering long read ranges (greater than 90 feet) and high reading speeds, are used for such applications as railroad car tracking and automated toll collection. However, the higher performance of high-frequency RFID systems incurs higher system costs.

The significant advantage of all types of RFID systems is the non-contact, non-line-of-sight nature of the technology. Tags can be read through a variety of substances such as snow, fog, ice, paint, crusted grime, and other visually and environmentally challenging conditions, where barcodes or other optically read technologies would be useless. RFID tags can also be read in challenging circumstances at remarkable speeds, in most cases responding in less than 100 milliseconds. The read/write capability of an active RFID system is also a significant advantage in interactive applications such as work-in-process or maintenance tracking. Though it is a higher initial cost, the total cost of ownership is considerably less than barcode technology and RFID has become indispensable for a wide range of automated data collection and identification applications that would not be possible otherwise.

Developments in RFID technology continue to yield larger memory capacities, wider reading ranges, and faster processing. It is highly unlikely that the technology will ultimately replace barcode - even with the inevitable reduction in raw materials coupled with economies of scale, the integrated circuit in an RF tag will never be as cost-effective as a barcode label. However, RFID will continue to grow in its established niches where barcode or other optical technologies are not effective. If some standards commonality is achieved - whereby RFID equipment from different manufacturers can be used interchangeably - the market will very likely grow exponentially

Back to top


How do RFID tags compare to barcodes?
Unlike barcodes, RFID tags are suitable for use in harsh and hazardous environments, in any weather. RFID tags do not need direct line-of-sight therefore don't suffer from the same distortions that fraying or dirt, grease, rain, snow and ice build-up cause to barcodes. RFID tags can even be embedded in, or covered by, some metals and the information read/written through the metal.

Like barcodes, RFID tags can be used in a write-once, read-many mode where information written onto the tag remains with it for the rest of its life. However, unlike barcodes, the contents of a read-write RFID tag can be modified during the life of the equipment or tool it identifies. Therefore, different information can be collected and stored on the RFID tag as the asset moves through the manufacturing process, is being inspected/maintained in the field, or during repair.

Back to top


What are the limitations of RFID tags?
There are a large variety of RFID tags available on the market today. Each of these tags responds differently to environmental conditions such as temperature and pressure, for example some RFID tags are used extensively in the laundry industry where they are subjected to tremendous pressures during the press drying process. However, for applications where the environmental conditions do exceed the specifications of the RFID tags, Arnlea have designed custom housings to protect the RFID tag.

The read range and reliability of some RFID tags are also affected by proximity to some metals, therefore experience is recommended when mounting or embedding RFID tags in metal. Arnlea Systems offer a wealth of proven industrial experience in this area.

Depending on the type of RFID tag, some maintenance may be required to 'refresh' the contents. As a rule, Arnlea use RFID tags that require no maintenance.

Back to top


Can I use RFID tags in hazardous or explosive environments?
Yes. Arnlea manufacture an Intrinsically Safe RFID system for use in these environments

Back to top


When should I use read / write (RW) RFID tags versus read only (RO) RFID tags in my application?
 It is necessary to assess your entire information management infrastructure before selecting the best type of tag for your application. There are pros and cons to both centralizing your data processing (using RO tags) or de-centralizing (using RW, and using the tag as a data carrier.) RFID tags collect a wealth of real-time data. To put this to the best use for good decision-making, the information has to be quickly available up and down the supply chain to all the individuals who can use the input. Typical legacy systems often do not have this capacity nor capability. And, in fact, the information about an item usually moves more slowly through the supply chain than does the item itself. Therefore, it might be best to store data right on the RW tag with the moving item so that it can be updated and others can take advantage of it locally. If, however, your operation does have an advanced central data processing capability, then a less expensive RO tag that uniquely identifies an item, can be coupled with time/date stamping or other information at certain points, and relate back to a file held in a central location.

Back to top


Would RFID tags interfere with my existing wireless networks?
Not at all. In most cases, the wireless network and the RFID system will not even use the same frequency band, and therefore it is no more of an interference problem than trying to watch television while talking on a cordless telephone

Back to top


Are the RFID tags affected by electromagnetic interference?
  The RFID tags used by Arnlea are not affected by electromagnetic interference.

Back to top

 
     
 
©2002 Arnlea Systems Limited - All Rights Reserved
Legal Terms