RFID tags - Frequently Asked Questions
If you have a question that isn't listed below, please send it
to us at info @ arnlea.com and
we will try our best to find the answer. Further information about
barcode technology is also available at www.aimglobalorg.com.
What is an RFID system?
A basic RFID
(Radio Frequency Identification)
system consists of three components:
- A transponder (commonly called an RFID tag) that is electronically
programmed with unique
information
- A transceiver (with decoder)
- An antenna
The antenna emits radio signals to activate the tag and read and
write data to it. Antennas are the conduits between the tag and
the transceiver, which controls the system's data acquisition and
communication. Antennas are available in a variety of shapes and
sizes; they can be built into a doorframe to receive tag data from
persons or things passing through the door, or mounted at a motorway
toll booth to monitor the traffic passing by. The electromagnetic
field produced by the antenna can be constantly present when multiple
tags are expected continually. If constant interrogation is not
required, the field can be activated by a sensor device.
Often
the antenna is packaged with the transceiver and decoder to become
a reader which can be configured either as a handheld or a fixed-mount
device. The reader emits radio waves in ranges of anywhere from
one inch to 100 feet or more, depending upon its power output and
the radio frequency used. When an RFID tag passes through the electromagnetic
zone, it detects the reader's activation signal. The reader decodes
the data encoded in the tag's integrated circuit (silicon chip)
and the data is passed to the host computer for processing.
RFID
tags come in a wide variety of shapes and sizes. Animal tracking
tags, inserted beneath the skin, can be as small as a pencil lead
in diameter and one-half inch in length. Tags can be screw-shaped
to identify trees or wooden items, or credit-card shaped for use
in access applications. The anti-theft hard plastic tags attached
to merchandise in stores are RFID tags. In addition, heavy-duty
transponders used to track lorries and railroad cars for maintenance
and location tracking applications are RFID tags.
RFID tags are categorised as either active or passive. Active RFID
tags are powered by an internal battery and are typically read/write,
i.e., tag data can be rewritten and/or modified. An active tag's
memory size varies according to application requirements; some systems
operate with up to 1MB of memory. In a typical read/write RFID work-in-process
system, a tag might give a machine a set of instructions, and the
machine would then report its performance to the tag. This encoded
data would then become part of the tagged part's history. The battery-supplied
power of an active tag generally gives it a longer read range. The
trade off is greater size, greater cost, and a limited operational
life (typically 3-5 years, depending upon operating temperatures
and battery type).
Passive RFID tags operate without a separate external power source
and obtain operating power
generated from the reader. Passive tags are consequently much lighter
than active tags, less expensive, and offer a virtually unlimited
operational lifetime. The trade off is that they have shorter read
ranges than active tags and require a higher-powered reader. Read-only
tags are typically passive and are programmed with a unique set
of data (usually 32 to 1024 bits) that cannot be modified. Read-only
tags most often operate as a license plate into a database, in the
same way as linear barcodes reference a database containing modifiable
product-specific information.
RFID systems are also distinguished by their frequency ranges.
Low-frequency (30 KHz to 500 KHz) systems have short reading ranges
and lower system costs. They are most commonly used in security
access, asset tracking, and animal identification applications.
High-frequency (850 MHz to 950 MHz and 2.4 GHz to 2.5 GHz) systems,
offering long read ranges (greater than 90 feet) and high reading
speeds, are used for such applications as railroad car tracking
and automated toll collection. However, the higher performance of
high-frequency RFID systems incurs higher system costs.
The significant advantage of all types of RFID systems is the non-contact,
non-line-of-sight nature of the technology. Tags can be read through
a variety of substances such as snow, fog, ice, paint, crusted grime,
and other visually and environmentally challenging conditions, where
barcodes or other optically read technologies would be useless.
RFID tags can also be read in challenging circumstances at remarkable
speeds, in most cases responding in less than 100 milliseconds.
The read/write capability of an active RFID system is also a significant
advantage in interactive applications such as work-in-process or
maintenance tracking. Though it is a higher initial cost, the total
cost of ownership is considerably less than barcode technology and
RFID has become indispensable for a wide range of automated data
collection and identification applications that would not be possible
otherwise.
Developments in RFID technology continue to yield larger memory
capacities, wider reading ranges, and faster processing. It is highly
unlikely that the technology will ultimately replace barcode - even
with the inevitable reduction in raw materials coupled with economies
of scale, the integrated circuit in an RF tag will never be as cost-effective
as a barcode label. However, RFID will continue to grow in its established
niches where barcode or other optical technologies are not effective.
If some standards commonality is achieved - whereby RFID equipment
from different manufacturers can be used interchangeably - the market
will very likely grow exponentially
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How do RFID tags compare to barcodes?
Unlike barcodes,
RFID tags are suitable for use in harsh and hazardous environments,
in any weather. RFID tags do not need direct line-of-sight therefore
don't suffer from the same distortions that fraying or dirt, grease,
rain, snow and ice build-up cause to barcodes. RFID tags can even
be embedded in, or covered by, some metals and the information read/written
through the metal.
Like barcodes, RFID tags can be used in a write-once, read-many
mode where information written onto the tag remains with it for
the rest of its life. However, unlike barcodes, the contents of
a read-write RFID tag can be modified during the life of the equipment
or tool it identifies. Therefore, different information can be collected
and stored on the RFID tag as the asset moves through the manufacturing
process, is being inspected/maintained in the field, or during repair.
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What are the limitations of RFID tags?
There are
a large variety of RFID tags available on the market today. Each
of these tags responds differently to environmental conditions such
as temperature and pressure, for example some RFID tags are used
extensively in the laundry industry where they are subjected to
tremendous pressures during the press drying process. However, for
applications where the environmental conditions do exceed the specifications
of the RFID tags, Arnlea have designed custom housings to protect
the RFID tag.
The read range and reliability of some RFID tags are also affected
by proximity to some metals, therefore experience is recommended
when mounting or embedding RFID tags in metal. Arnlea Systems offer
a wealth of proven industrial experience in this area.
Depending on the type of RFID tag, some maintenance may be required
to 'refresh' the contents. As a rule, Arnlea use RFID tags that
require no maintenance.
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Can I use RFID tags in hazardous or explosive environments?
Yes. Arnlea
manufacture an Intrinsically Safe RFID system for use in these environments
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When should I use read / write (RW) RFID tags versus read only (RO)
RFID tags in my application?
It is
necessary to assess your entire information management infrastructure
before selecting the best type of tag for your application. There
are pros and cons to both centralizing your data processing (using
RO tags) or de-centralizing (using RW, and using the tag as a data
carrier.) RFID tags collect a wealth of real-time data. To put this
to the best use for good decision-making, the information has to
be quickly available up and down the supply chain to all the individuals
who can use the input. Typical legacy systems often do not have
this capacity nor capability. And, in fact, the information about
an item usually moves more slowly through the supply chain than
does the item itself. Therefore, it might be best to store data
right on the RW tag with the moving item so that it can be updated
and others can take advantage of it locally. If, however, your operation
does have an advanced central data processing capability, then a
less expensive RO tag that uniquely identifies an item, can be coupled
with time/date stamping or other information at certain points,
and relate back to a file held in a central location.
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Would RFID tags interfere with my existing
wireless networks?
Not at all.
In most cases, the wireless network and the RFID system will not
even use the same frequency band, and therefore it is no more of
an interference problem than trying to watch television while talking
on a cordless telephone
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Are the RFID tags affected by electromagnetic
interference?
The
RFID tags used by Arnlea are not affected by electromagnetic interference.
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