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Barcodes Frequently Asked Questions

If you have a question that isn't listed below, please send it to us at info @ Arnlea.com and we will try our best to find the answer. Further information about barcode technology is also available at www.aimglobalorg.com.

What is a barcode? How do I print a bar code?
What are the limitations of barcodes? What size should I make the barcode?
Which sectors use UCC/EAN standards? What colour should I make my barcode?
What are the benefits of using UCC/EAN standards? Is it necessary to calibrate barcode scanners/readers?
What bar code do I use? When should I use a barcode scanner versus a barcode verifier?

What is a barcode?
Linear bar code symbols are easily identified by their tall printed bars of varying widths. There are many linear symbols but the ones used most frequently are called UPC-A, UPC-E, EAN-8, EAN-13, Code 39, Code 128, and ITF (Interleaved 2-of-5). Two dimensional bar code symbols are broken into two major groups called Matrix symbologies and Multi-row bar codes. Matrix symbologies look like a matrix of printed dots and Multi-row bar codes look like linear bar codes with very short bars stacked on top of each other.

Barcodes

ITF-14 symbol

ITF14 Barcode Symbol



UCC/EAN-128 symbol

UCC/EAN-128 symbol

UPC and UCC/EAN symbols are fixed in length and can only encode numbers.

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What are the limitations of barcodes?
Barcodes are "write-once, read-many" symbols which require direct line of sight to read and decode the symbols. Although used in harsh environments, barcodes are not ideal since maintenance is required to remove any dirt, grease or water build-up to ensure the barcode can be scanned reliably. In these environments, other technologies such as RFID tags are a better choice.

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Which sectors use UCC/EAN standards?
Any company in any sector, regardless of where it is located, can use the UCC/EAN standards. UCC/EAN numbers are unique keys to fixed or variable information characterising an item. This information may be communicated using standard formats.

Although the UCC/EAN system was first implemented by the retail industry, it has rapidly expanded to include a range of commercial and industrial sectors that wished to identify not only consumer goods but also books, textiles, healthcare products, automotive parts, and many other products and services.
The combination of a secure bar code symbology and standardised data content is being used in many supply chain applications including:
· Tracking and Tracing of Equipment/Tools in transit or located at different sites
· Identification of Equipment/Tools
· Encoding of additional information such as serial numbers, production specifications and certification status
· Tracking and Tracing of Returnable Equipment/Tools

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What are the benefits of using UCC/EAN standards?
The application of UCC/EAN standards can result in significant improvements in logistic operations.
There many good reasons for using the UCC/EAN numbering standards, including:
· Uniqueness: a separate unique number is allocated for each item
· Non-significant: the UCC/EAN number itself is a key to access a database, which contains precise information on the unit.
· Multi-industry and international: their non-significance enables their use in all sectors, and their uniqueness permits their use across borders.
· Security: UCC/EAN numbers include a check digit which guarantees secure data capture.

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What bar code do I use?
If you are developing a closed system strictly to be used within your company, then the choice is yours. You need to analyse your requirements in terms of the type of data (numeric, alphanumeric) as well has how much space you have available to print the code. If space is not constrained then the most likely code is Code 128. Many industries are standardizing on Code 128. If you have a space problem then you may want to evaluate one of the matrix symbologies. In general, it will cost you more for scanning equipment capable of scanning a matrix symbol.

If you need to comply with a customer's bar code application then you must obtain a copy of the application specification and whatever bar code is required by the specification is what you need to use. Industry standards tell you what bar code to use, how to build the information inside it, what size to print the bar code, where to put the bar code on your package or container, and what the minimum quality level is for you bar code.

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How do I print a bar code?
There are two major types of printing equipment used to print bar codes, traditional pressroom equipment and electronic printing equipment (for example, laserjet or inkjet printers). If you're printing the same bar code over and over within packaging graphics, the traditional pressroom approach is widely used. However, if you print many different bar codes everyday or print barcodes with information that varies (e.g. shipping labels, equipment tags, or production tool labels) electronic printers are used.
To print your own labels and tags you need a printer capable of printing bar codes, software to design your barcodes, labels/ tags, and ribbons/toner.

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What size should I make the barcode?
For a closed system (where you control the scanning environment), this is entirely up to you. Simply use whatever size you need for your scanning equipment.

For compliance with an industry specification, an application specification will define the size that is needed in order to be compliant. Most application specifications are based on a particular scanning environment and call for a specific bar code symbology, size of the narrow element, and height of the code.

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What colour should I make my barcode?
This will very much depend on the application. For in-house much depends on the contrast (required for reliable scanning) you are able to achieve with different colours. If you are providing something based on a customer's specification then they will generally tell you what colours they want it to be. It is generally best to avoid colours having red pigmentation if your customer's scanners operate in a wavelength range from 630 to 680 nanometres (visible red spectrum). For these scanners, bars printed in black, dark blue, or dark green and spaces printed in white, red, orange, purple, and yellow generally work well.

Depending on the scanner being used, the colour may be of little relevance. When the scanner being used has a light source above 900 nanometres (mostly industrial applications), it is more important to make sure that there is carbon content in the ink that is used.

If you are printing on a reflective substrate such as an aluminium can, it may be possible to print the spaces and quiet zones in white, red, orange, or light yellow and let the aluminium show though as the bars. If you do, remember to print the human-readable text in a dark colour in case the scanner operator has a scanning problem and has to key enter the information.

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When should I use a barcode scanner versus a barcode verifier?
The difference between using an ANSI-based verifier and a scanner to determine what is good is the scanner only assures you that what you have printed can be scanned by that particular scanner. With a verifier you will know if the symbol you have printed can be scanned by any scanner in the world capable of decoding the particular symbology.

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Is it necessary to calibrate barcode scanners/readers?
The term calibration is not applicable to bar code printing and reading devices. ISO9000 procedures should reference manufacturer's specifications and recommendations regarding preventative and scheduled maintenance for bar code reading and printing equipment

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